Saturday, February 8, 2014

INSIDE THE TESLA ELECTRIC ROADSTER

The Tesla Roadster is a battery electric vehicle (BEV) sports car produced by the electric car firm Tesla Motors in California between 2008 and 2012. The Roadster was the first highway-capable all-electric vehicle in serial production for sale in the United States in recent times.

The Roadster can travel 244 miles (393 km) on a single charge of its lithium-ion battery pack, and can accelerate from 0–60 mph (0–97 km/h) in 3.9 seconds. An improved, Sport version of the Roadster has been released with adjustable dampers and a new hand-wound motor, capable of 0–60 mph (0–97 km/h) in 3.7 seconds. The Roadster's efficiency, as of September 2008, was reported as 120 mpgge (2.0 L/100 km). It uses 135 W·h/km (4.60 mi/kW·h), battery-to-wheel, and has an efficiency of 90% on average.

The Roadster was developed by Tesla Motors with design help from Lotus Cars in certain areas. Lotus supplied the basic chassis development technology from its Lotus Elise, with which the Tesla engineers designed a new chassis. Barney Hatt at Lotus's design studio developed the styling with input from Tesla. Tesla's designers chose to construct the body panels using resin transfer molded carbon fiber composite to minimize weight; this choice makes the Roadster one of the least expensive cars with an entirely carbon fiber skin.

The AC motor and drivetrain technology are more advanced versions of those used in the GM EV1 and AC Propulsion tzero. Tesla Motors licensed AC Propulsion's EV Power System design and Reductive Charging patent which covers integration of the charging electronics with the inverter, thus reducing mass, complexity, and cost. Tesla Motors then designed and built its own power electronics, motor, and other drivetrain components that incorporate this licensed technology from AC Propulsion.

The roadster is powered by a 3-phase, 4-pole electric motor, producing a maximum net power of 248 hp (185 kW). The Sport Model introduced during the 2009 Detroit Auto Show includes a motor with a higher density, hand-wound stator that produces a maximum of 288 hp (215 kW). Both motors are designed for rotational speeds of up to 14,000 rpm, and the regular motor delivers an efficiency of typically 90%, or 80% at peak power.

Starting in September, 2008 Tesla Motors selected BorgWarner to manufacture gearboxes and began equipping all Roadsters with a single speed, fixed gear gearbox (8.2752:1) with an electrically-actuated parking lock mechanism and a mechanical lubrication pump. 

Several prototypes of the Tesla Roadster were produced from 2004 through 2007. Initial studies were done in two "mule" vehicles. Ten Engineering Prototypes (EP1 thru EP10) which led to many minor changes were then built and tested in late 2006 and early 2007. Tesla then produced at least 26 Validation Prototypes (VP1 thru VP26) which were delivered beginning in March, 2007. These final revisions were endurance and crash tested in preparation for series production.

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